Products Description
The Swaged End Fitting Wire Rope is a professionally engineered cable assembly manufactured by permanently attaching metal end fittings to steel wire rope through hydraulic swaging technology. Designed for applications requiring high connection strength, precise installation, and reliable performance, this solution is widely used in fitness equipment, industrial machinery, control systems, architectural tensioning, marine applications, and custom mechanical assemblies.
Solite provides OEM swaged wire rope assemblies with customized rope construction, diameter, length, coating, terminal type, and end fitting design according to customer drawings, samples, or technical specifications.
High-Strength Hydraulic Swaged Connection
The terminal fitting is mechanically compressed onto the wire rope using controlled hydraulic swaging equipment, creating a secure and permanent connection.
Advantages:
- High pull-out resistance
- Excellent load transfer efficiency
- Stable connection performance
- Compact and clean appearance
- Suitable for high-cycle applications
- Reduced maintenance requirements
Wire Rope Options
7×19 Flexible Wire Rope
Features:
Excellent flexibility
High bending fatigue resistance
Smooth operation through pulleys
Applications:
Gym equipment cables
Control cables
Mechanical systems
7×7 Wire Rope
Features:
Balanced strength and flexibility
Good dimensional stability
Suitable for control applications
1×19 Wire Rope
Features:
High rigidity
Low elongation
Excellent tension stability
Applications:
Architectural cable systems
Fixed tension assemblies
6×19 / 6×36 Wire Rope
Features:
Higher breaking strength
Better abrasion resistance
Suitable for industrial applications
Material Options
Galvanized Steel Wire Rope
Advantages:
High tensile strength
Good corrosion resistance
Economical industrial solution
Suitable for general environments
Stainless Steel Wire Rope
Available grades:
304 Stainless Steel
Good corrosion resistance
Smooth surface finish
Suitable for indoor and outdoor use
316 Stainless Steel
Superior corrosion resistance
Excellent marine performance
Suitable for harsh environments
Third-party inspection available
Swaged End Fitting Options
Threaded Stud Terminal
Applications:
Fitness equipment
Adjustable mechanical systems
Tensioning applications
Available:
M4
M5
M6
M8
M10
Custom threads
01
Eye Terminal
Features:
Easy connection
Compatible with pins and bolts
Suitable for fixed mounting
Applications:
Safety cables
Mechanical linkages
Architectural systems
02
Fork Terminal
Benefits:
Secure pin connection
High alignment accuracy
Suitable for tension structures
Applications:
Cable railing
Marine rigging
Engineering structures
03
Ball Terminal
Applications:
Fitness equipment
Pulley systems
Compact cable mechanisms
04
Custom CNC End Fittings
Available:
Stainless steel terminals
Brass fittings
Aluminum fittings
Custom-designed connectors
05
Coating Options
PA12 Coating
Advantages:
Excellent abrasion resistance
Low friction
High durability
Premium fitness cable solution
Nylon Coating
Advantages:
Smooth surface
Good wear resistance
Protects equipment surfaces
PVC Coating
Advantages:
Cost-effective protection
Flexible coating
Multiple color options
Technical Specifications
|
Item |
Specification |
|
Product Name |
Swaged End Fitting Wire Rope |
|
Wire Rope Construction |
7×19 / 7×7 / 1×19 / 6×19 / Custom |
|
Material |
Galvanized Steel / Stainless Steel |
|
Diameter Range |
1 mm – 20 mm |
|
Cable Length |
Customized |
|
End Fitting Material |
Carbon Steel / Stainless Steel / Brass |
|
Terminal Type |
Stud / Eye / Fork / Ball / Custom |
|
Coating |
PA12 / Nylon / PVC / Bare |
|
Assembly Method |
Hydraulic Swaging |
|
Tensile Grade |
1570 / 1770 / 1960 MPa |
|
Standards |
EN 12385 / ASTM A1023 / Custom Requirements |
Typical Applications
Fitness Equipment
Used in:
Cable crossover machines
Functional trainers
Lat pulldown machines
Strength training equipment
Home gym systems
Rehabilitation equipment
Industrial Machinery
Applications:
Mechanical control cables
Automation equipment
Position adjustment systems
Safety retention cables
Machine linkage systems
Architectural & Engineering
Used for:
Cable railing systems
Tension structures
Decorative cable systems
Safety barriers
Marine & Outdoor Equipment
Applications:
Marine control cables
Stainless steel tension systems
Outdoor mechanical assemblies
Fast delivery for urgent projects
Why Choose Us
Each swaged end fitting wire rope assembly undergoes strict inspection.
Available documentation:
EN 10204 Type 3.1 Material Certificate
Wire Rope Test Certificate
Terminal Material Certificate
Pull-Out Strength Test Report
Swaging Strength Test Report
Dimensional Inspection Report
Thread Gauge Inspection Report
Coating Thickness Test Report
Final Assembly Inspection Report
Third-party inspections by SGS, TÜV, Bureau Veritas (BV), or Intertek are available upon request.
Standard export packaging:
Individual Poly Bags
Plastic Reel
Carton Packaging
Wooden Case
Customized OEM Packaging
Products are protected against scratches, deformation, and transportation damage.
Over 15 years of steel wire rope manufacturing experience
Professional wire rope assembly production capability
Advanced hydraulic swaging equipment
Custom terminal machining capability
Strict control of wire rope, fitting, and assembly quality
OEM & ODM support based on drawings or samples
Factory-direct supply with competitive pricing
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