Products Description
The Swaged Wire Rope Stud Assembly is a precision-engineered cable assembly manufactured by permanently attaching a threaded stud or custom metal terminal to a steel wire rope through a high-pressure swaging process. Designed for applications requiring secure mechanical connections, accurate positioning, and reliable load transfer, this assembly is widely used in fitness equipment, control systems, lifting mechanisms, automation equipment, and custom machinery.
Solite provides OEM custom swaged cable assemblies with various wire rope constructions, stud designs, lengths, coatings, and terminal configurations according to customer drawings or technical requirements.
Product Features
Precision Swaged Connection Technology
The swaging process permanently compresses the metal fitting onto the wire rope, creating a strong mechanical connection.
Advantages include:
- High pull-out resistance
- Stable load transmission
- Accurate dimensional control
- Compact and clean appearance
- Reliable long-term performance
- Reduced installation complexity
Each assembly is manufactured with controlled swaging pressure to ensure consistent quality.
High-Strength Wire Rope Options
Available wire rope constructions include:
7×19 Wire Rope
- Excellent flexibility
- Superior bending fatigue resistance
- Ideal for pulley and cable-driven systems
7×7 Wire Rope
- Balanced flexibility and strength
- Suitable for control and mechanical applications
1×19 Wire Rope
- High rigidity
- Excellent tension stability
- Suitable for fixed positioning systems
6×19 / 6×36 Wire Rope
- Higher load capacity
- Suitable for industrial applications
Terminal Stud Options
Custom stud designs are available:
Threaded Stud
Common thread options:
- M4
- M5
- M6
- M8
- M10
- UNF / UNC Threads
- Custom Threads
Applications:
Fitness machine adjustment systems
Mechanical tension systems
Control mechanisms
Double-Ended Stud
Used for:
Tension adjustment systems
Mechanical linkage assemblies
Custom equipment connections
Special Machined Terminals
Available according to drawings:
Stainless steel terminals
Brass terminals
Steel terminals
Custom CNC machined fittings
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Cable Material Options
Galvanized Steel Wire Rope
Benefits:
High tensile strength
Good corrosion resistance
Cost-effective solution
Suitable for general industrial environments
Stainless Steel Wire Rope
Available:
AISI 304
AISI 316
Benefits:
Excellent corrosion resistance
Premium appearance
Suitable for humid, marine, and outdoor environments
Technical Specifications
|
Item |
Specification |
|
Product Name |
Swaged Wire Rope Stud Assembly |
|
Wire Rope Construction |
7×19 / 7×7 / 1×19 / 6×19 / Custom |
|
Rope Material |
Galvanized Steel / Stainless Steel |
|
Diameter Range |
1 mm – 10 mm+ |
|
Stud Material |
Carbon Steel / Stainless Steel / Brass |
|
Thread Size |
M4 – M10 / Custom |
|
Cable Length |
Customized |
|
Coating Options |
PVC / Nylon / PA12 / Bare |
|
End Termination |
Swaged Stud / Custom Terminal |
|
Tensile Grade |
1570 / 1770 / 1960 MPa |
|
Manufacturing Standard |
EN 12385 / ASTM A1023 / Custom Specification |
Typical Applications
The Swaged Wire Rope Stud Assembly is widely used in:
Fitness Equipment
Functional trainers
Cable crossover machines
Strength training machines
Home gym systems
Rehabilitation equipment
Replacement gym cables
01
Industrial Equipment
Mechanical control systems
Automation equipment
Positioning mechanisms
Safety cable systems
Machine operating controls
02
Architectural & Engineering Applications
Tension systems
Display structures
Cable positioning systems
Custom assemblies
03
Marine & Outdoor Equipment
Control cables
Corrosion-resistant assemblies
Outdoor mechanisms
04
Advantages
- High-strength permanent swaged connection
- Accurate terminal positioning
- Excellent pull-out resistance
- Custom thread specifications available
- Multiple wire rope materials and coatings
- Suitable for high-cycle applications
- Clean appearance and easy installation
- OEM & ODM customization supported
Quality Assurance
Every swaged cable assembly undergoes strict inspection before shipment.
Quality documentation available:
- EN 10204 Type 3.1 Material Certificate
- Wire Rope Material Certificate
- Tensile Test Report
- Pull-Out Strength Test Report
- Swaging Dimension Inspection
- Thread Gauge Inspection
- Diameter Inspection Report
- Coating Inspection Report
- Final Assembly Inspection Report
- Third-party inspections by SGS, TÜV, Bureau Veritas (BV), or Intertek are available upon request.
Packaging
Standard export packaging:
- Individual Poly Bags
- Coil Packaging
- Plastic Reel
- Carton Packaging
- Wooden Case
- Customized OEM Packaging
Each assembly is protected to prevent scratching, deformation, and transportation damage.
Why Choose Solite?
why choose us?
Over 15 years of steel wire rope manufacturing experience
Professional capability in cable assembly and precision swaging
Advanced swaging equipment for consistent terminal strength
Customized solutions based on drawings or samples
Strict quality control from wire rope to finished assembly
Factory-direct supply with competitive pricing
Support for OEM fitness equipment and industrial manufacturers
one-stop solution
professional team
high quality
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