Precision Steel Wire Rope Assembly with Swaged Threaded Stud Terminals
The Swaged Threaded Stud Cable Assembly is a high-performance custom cable solution manufactured by permanently attaching threaded stud terminals to steel wire rope through precision hydraulic swaging. Designed for applications requiring accurate positioning, secure mechanical connection, and high-cycle durability, this assembly is widely used in fitness equipment, mechanical control systems, industrial machinery, automation equipment, and custom tensioning applications.
Solite provides OEM cable assemblies with customized wire rope construction, cable diameter, length, coating, thread specification, and terminal design according to customer drawings, samples, or technical requirements.
Precision Hydraulic Swaged Connection
The threaded stud is permanently compressed onto the wire rope using controlled hydraulic swaging technology, creating a strong and reliable connection.
Advantages include:
- High pull-out resistance
- Stable load transmission
- Consistent terminal strength
- Accurate cable positioning
- Compact and professional appearance
- Suitable for high-cycle applications
Each swaged connection is inspected to ensure dimensional accuracy and assembly reliability.
Flexible & High-Strength Wire Rope Options
7×19 Steel Wire Rope
Features:
Excellent flexibility
Superior bending fatigue resistance
Smooth pulley operation
Ideal for dynamic movement applications
Common applications:
Gym equipment cables
Pulley systems
Mechanical control assemblies
7×7 Steel Wire Rope
Features:
Balanced flexibility and strength
Good dimensional stability
Suitable for control cable systems
1×19 Steel Wire Rope
Features:
High rigidity
Low stretch
Excellent tension stability
Suitable for:
Fixed tension systems
Architectural applications
6×19 / 6×36 Steel Wire Rope
Features:
Higher load capacity
Improved durability
Suitable for industrial applications
Material Options
Advantages:
High tensile strength
Good corrosion resistance
Cost-effective solution
Suitable for general industrial environments
Available grades:
AISI 304 Stainless Steel
Good corrosion resistance
Clean appearance
Suitable for indoor and outdoor applications
AISI 316 Stainless Steel
Superior corrosion resistance
Suitable for marine and harsh environments
Coating Options
PA12 Coating
Benefits:
Excellent abrasion resistance
Low friction surface
High durability
Recommended for premium fitness applications
Nylon Coating
Benefits:
Smooth operation
Good impact resistance
Wear-resistant surface
PVC Coating
Benefits:
Economical protection
Flexible surface
Multiple color options
Threaded Stud Options
Metric Threads
M4
M5
M6
M8
M10
Custom sizes
Imperial Threads
UNF
UNC
Custom thread specifications
Stud Designs
Available options:
Single threaded stud
Double threaded stud
Extended stud
Adjustable stud
Custom CNC machined terminal
Third-party inspection available
Technical Specifications
|
Item |
Specification |
|
Product Name |
Swaged Threaded Stud Cable Assembly |
|
Wire Rope Construction |
7×19 / 7×7 / 1×19 / 6×19 / Custom |
|
Rope Material |
Galvanized Steel / Stainless Steel |
|
Diameter Range |
1 mm – 10 mm+ |
|
Cable Length |
Customized |
|
Stud Material |
Carbon Steel / Stainless Steel / Brass |
|
Thread Size |
M4–M10 / UNF / UNC / Custom |
|
Coating Options |
PA12 / Nylon / PVC / Bare |
|
Tensile Strength |
1570 / 1770 / 1960 MPa |
|
Assembly Method |
Hydraulic Swaging |
|
Standards |
EN 12385 / ASTM A1023 / Custom Specification |
Certificate
Typical Applications
Fitness Equipment
Used in:
Functional trainers
Cable crossover machines
Lat pulldown machines
Seated row machines
Strength training equipment
Home gym systems
Rehabilitation equipment
Industrial Equipment
Applications include:
Mechanical control systems
Automation equipment
Position adjustment mechanisms
Safety cable systems
Machine linkage assemblies
Engineering & Custom
Applications
Suitable for:
Tensioning systems
Custom machinery
Precision mechanical assemblies
OEM equipment solutions
Why Choose Us
Over 15 years of steel wire rope manufacturing experience
Professional cable assembly and hydraulic swaging capability
Advanced terminal processing equipment
Strict control of rope material, swaging force, and dimensions
Customized solutions based on drawings or samples
Factory-direct OEM supply
Technical support for fitness equipment and industrial manufacturers
Standard export packaging:
Individual Protective Bags
Coil Packaging
Plastic Reel
Carton Packaging
Wooden Case
Customized OEM Packaging
Each assembly is protected against scratches, deformation, and transportation damage.
Every swaged threaded stud cable assembly is inspected through multiple quality control procedures.
Available documents:
EN 10204 Type 3.1 Material Certificate
Wire Rope Material Certificate
Tensile Test Report
Pull-Out Strength Test Report
Swaging Strength Test Report
Thread Gauge Inspection Report
Cable Diameter Inspection
Coating Adhesion Test Report
Final Assembly Inspection Report
Third-party inspections by SGS, TÜV, Bureau Veritas (BV), or Intertek are available upon request.
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